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Gear-in motor - コアレスモータ株式会社

Gear-in motor

Home  Product information　  Coreless brushless DC motor  Gear-in motor  コアレスブラシレスDCモータ

ブラシレスDCモータ

coreless

Features

Hi-Power、Big Torque In comparison with weight and volume,  we are confident of Hi-Power and Big Torque.
The CPHA series use the air-cooled structure of our proprietary patent. Compared to CPH series, up to 2.5 times the output torque.
Battery power use available Battery power through driver, direct connection possible.
Hi-speed rotation available Coreless structure makes hi-speed rotation possible.
Cogging-less・Small inductance Coreless structure makes cogging torque ZERO.
Quiet rotation In combination with our Momotaro series driver , achieved quite rotation.

 

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CPH/CPHB series Model number explanatory table

MSH80-B-C43R6ST1
①②③④　⑤　⑥⑦⑧⑨⑩⑪
① Kind of product M:MOTOR
② Diameter type S:SQUARE, R:ROUND, F:FLAT,N:NO COVER
③ Drive method H:HALL SENSOR,　L:SENSORLESS, E:ENCODER(SERVO),  N:NO 
④ External dimensions 0　〜　300mm
⑤ Brake B:with BRAKE　blank：without BRAKE
⑥ Stator outer diameter B:17.05(30 series), C:24（40series ), F:32.2(50series ), I:50.9(2310,80 series）
⑦ Effective coil height 0 〜  200mm
⑧ Shaft type D:D-CUT, G:GEAR TYPE, K:KEY-CUT, R:ROUND,T:TAP
⑨ Shaft diameter 0 〜 50mm
⑩ Series name ST: STANDARD, AC:AIR COOLING, Other custom name
⑪ Custom＃ 1 〜 99

Background YELLOW③⑤⑧⑩⑪ is the Code for option or custom. Please check with our Sales representative to find out combination of models and the minimum order quantity.

Performance comparison of the base model

Rated output comoarison

Conventional model (CPH)

Smallness 1.8 times　Lightness 3.4 times（ compared to our conventional motor）

New model (CPHB)

Smallness 4.4 times  Lightness  5.0 times（compared to our conventional model）

* Smallness 2 times means 2 times bigger power with same volume.
* Lightness 2 times means  2 times bigger power with same weight.
定格出力比較

 

Rated torque comparison

Conventional model (CPH)

Smallness 1.1 times　Lightness 1.5 times（compared to our conventional motor）

New model (CPHB)

smallness  2.2 times  Lightness  2.3 times

* Smallness 2 times means 2 times bigger power with same volume.
* Lightness 2 times means  2 times bigger power with same weight.

弊社新モデル

Base model specification

 

CPH series    (Our standard coreless brushless DC motor with CASE)

CPH40
DSC02191

Φ40mm、Length 75mm

Max. rated output 140W
SizeWeightVoltageContinuous rated
 (Main）TorqueRotationCurrentOutput
mm g V Nm RPM Arms W
Φ40x75 370 12 0.12 3960 6.2 50
24 0.12 10530 6.2 140
CPH50
CPH62

Max. rated output 205W

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SizeWeightVoltageContinuous rated
 (Main）TorqueRotationCurrentOutput
mm g V Nm RPM Arms W
50x50x67 580 12 0.2 2670 6.7 56
24 0.2 6630 6.2 139
36 0.18 10880 6.2 205
CPH62
cph62

62mm Square、Length 73mm

Max. rated output 280W

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SizeWeightVoltageContinuous rated
 (Main）TorqueRotationCurrentOutput
mm g V Nm RPM Arms W
62x62x73 820 12 0.5 1289 7.6 67
24 0.5 3279 7.7 172
36 0.44 5336 7.1 246
48 0.35 7486 6.5 274
CPH80F
image1

80mm Square、Length 114mm

Max. rated output 450W

Largest output in our CPH series

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SizeWeightVoltageContinuous rated
 (Main）TorqueRotationCurrentOutput
mm g V Nm RPM Arms W
80x80x114 1700 12 0.72 915 20.5 113
24 0.74 3800 15.1 295
36 0.65 6106 14.2 415
48 0.51 8450 13.6 451
CPH80E
image1

80mm Square、Length 114mm

Max. rated output 280W

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CPHB Series   (A model with a mesh case and a simple water-resistant countermeasure)

CPHB50
DSC02239

φ60mm、Length 67mm

Max. rated output 340W
SizeWeightVoltageContinuous rated
 (Main）TorqueRotationCurrentOutput
mm g V Nm RPM Arms W
φ60x67 580 12 0.26 2290 8.5 65
24 0.28 6300 9.5 185
36 0.31 10200 11.0 340
CPHB80E
DSC02230

φ92mm、Length 108mm　

Max. rated output 530W
SizeWeightVoltageContinuous rated
 (Main）TorqueRotationCurrentOutput
mm g V Nm RPM Arms W
φ92x108 1280 24 1.2 1750 10.7 210
36 1.2 2950 11.0 360
48 1.3 4050 11.9 530
CPHB80F
DSC02233

φ92mm、Length 108mm　

Max. rated output 1100W
SizeWeightVoltage 
 (Main）TorqueRotationCurrContinuous ratedent
Output
mm g V Nm RPM Arms W
φ92x108 1280 24 1.2 3640 26 450
36 1.2 6000 26 750
48 1.2 8400 28 1100

* All the above specifications are in the case of 25 ℃ of the motor's ambient   

    temperature.
* Product specifications may be changed without notice.

* Characteristic guarantee: ± 10% of catalog specification.

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Gear-in motor

　　　　ギヤイン１ギヤイン１

Feature

Compared to conventional external gears, the gear built-in motor is less than 50% in volume ratio.
High torque is realized by the built-in gear while being lightweight and compact.
Long life
The model with the encoder and the brake will be developed sequentially.

 

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Why has the gear-in motor not existed so far?

Because our motor is coreless, there is a hollow structure. Therefore, there is a space where the gear part enters.
gear 01

If coreless motor, any maker can make it?

No, keep the conventional structure and reduce the gear, it will be short-lived!！

➡　Proprietary world patent technology to put the gear in a small space 

      without sacrificing life is realized!
　　

2、Definition of Model Number

gearin modelgearin model

No.ClassificationDefinition
① Series name G：　Gear-in series
② Motor shape S:SQUARE,  R:ROUND,  F:FLAT, N:NO COVER
③ Motor classification H: Brushless DC motor（Hall sensor）
L:  Brushless DC motor（Sensor-less）
E: AC servo motor（Encoder Drive）
④ Base motor modle no. 50: CPH50 80E: CPH80E 80F: CPH80F
⑤ Planetary Gear stages L1 : 1 stage　L2：２ stages
⑥ Deceleration ratio 1 stage geqr： 5, 6, Other custom-made
2 stage gear：20, 25, Other custom-made
⑦ Output shaft C: Round shaft（Standard）
K: With key shaft（Custom supported）
D: D-cut shaft（Custom supported）

３、Standard model（as of June 2017)

The product that the sample shipment started now and under development and sample shipment will start soon.
Specification is still taget and fincal specification will be confirmed later.

Model no.Base motorGear raiodimension
(mm)		Voltage
(volts)		Target rated torque
@Gear shaft
（Nm)		Target rated output
@Gear shaft
（Nm)		Availability
GSH-80E-L2-20-C CPH80E 1/20 80x80x135 12 14.3 40 Sample shipping
24 14.3 90
36 12.6 150
48 10 210
GSH-80E-L2-25-C CPH80E 1/25 80x80x135 12 17.8 30
24 17.8 80
36 15.8 120
48 12.6 170
GSH-80F-L2-20-C CPH80F 1/20 80x80x135 12 11.7 50 Under development
24 12 190
36 10.5 310
48 8.3 420
GSH-80F-L2-25-C CPH80F 1/25 80x80x135 12 14.6 40
24 15 150
36 13.2 240
48 10.3 340
GSH-50-L2-25-C CPH50 1/25 50x50x78 12 4.1 110 samle shipping
24 4.1 270
36 3.6 440

Other models of our brushless DC motors, other gear ratios, encoders, with brakes, etc. are scheduled to be supported sequentially, but if you have a request for custom products, please contact our sales person in charge.


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ギヤードモータ

ギヤードモーターシリーズ

外付けギヤとの組合せで簡単にトルクの拡大と回転数の調整が可能

特徴

高トルクが出せる
多少の負荷変動では大きな影響を受けない
低騒音、長寿命
メインテナンスフリー
高い防錆効果
小型・軽量

当社ギヤードモータとはブラシレスモータとギヤヘッドの組み合わせた製品の総称です。                                
当社ブラシレスモータは基本的に高速回転（3,000rpm～15,000rpm）となっておりますが、お客様が実際に使用されるアプリケーション/用途では、低回転・高トルクを必要とされる場合が数多くございます。そこで、コアレスモータ社といたしまして、そのようなご要望に応えるべく、ギヤードモータをラインナップいたしました。  

 

平行軸型遊星ギヤヘッドをご用意しています。 

ギヤとモータの組み合わせについて

対象モータ CPH80E
CPH80F
CPH62
CPH50
ギヤヘッド種類 PHF: 平行軸遊星ギヤヘッド
取付寸法 60mm
90mm
ギヤ段数 1~3段
減速比 1段構成： 3, 4, 5, 7, 10
2段構成： 12, 16, 20, 28, 35, 40, 50, 70
3段構成： 64,80,100,125,140,175,200,250,350,400,500,700,1000
出力軸形状 S２: キー溝シャフト
S1: 丸シャフト
K: 中空軸
精密度等級 P2: 標準
P1: 精密
P0: 高精密

1)〜7)の組み合わせに関しては、ギヤドモータカタログを参照ください。

組み合わせギアヘッドとギヤ比

モデル名ベースモータギヤタイプ12Vdc24Vdc36Vdc48Vdc
CPH80E-PHF CPH80E PHF ○ ○ ○ ○
1/3~1/200 1/3~1/200 1/3~1/200 1/3~1/200
CPH80F-PHF CPH80F PHF ○ ○ 　 　
1/3~1/200 1/3~1/200 　 　
CPH62-PHF CPH62 PHF ○ ○ 　 　
1/3~1/200 1/3~1/200 　 　
CPH50-PHF CPH50 PHF ○ ○ 　 　
1/3~1/400 1/3~1/1000 　 　

＊製品の仕様は予告無しに変更される場合があります。


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AC servo motor

 

 variosCPS62 hand 1

Feature

High precision control available High precision positioning control, speed  control and acceleration control available.
Light and compact Big work with small size
Battery power use available Wide input voltage Range
High speed rotation available High speed rotation is available due to coreless structure

 

CPS45 CPS62CPS80

 

Product line-up

Model nameModel numberdimensionCircuit wiringRated torque/rotation/output @ voltageOption
CPS62C MSE62-I34K8-SU3 62X62X108 Serial 0.47Nm/3500RPM/ 170W＠24V
0.44Nm/5336RPM/ 246W＠36V
0.35Nm/7486RPM/ 274W＠48V		 Mounting hole　PDCφ71
　 MSE62-I34K8-SI1 62X62X108 Serial Mounting hole　PDCφ70
CPS62C-B MSE62-B-I34K8-SI2 62X62X144 Serial with non-excitation type electromagnetic brake
CPS80C-B MSE80-B-I34T14-HT1 80X80X117 Serial 0.64Nm/3000RPM/ 200W＠30V with non-excitation type electromagnetic brake
CPS80E MSE80-I60K12-SI1 80X80X108.5 Serial 0.88Nm/1884RPM/174W＠24V
0.78Nm/3066RPM/251W＠36V
0.62Nm/4259RPM/277W＠48V		 　
CPS80E-B MSE80-B-I60K12-SI3 80X80X145.5 Serial with non-excitation type electromagnetic brake
CPS80F MSE80-I60K12-SI2 80X80X108.5 １ parallel 0.74Nm/3800RPM/295W＠24V
0.65Nm/6105RPM/415W＠36V
0.51Nm/8450RPM/451W＠48V		 　
CPS80F-B MSE80-B-I60K12-SI4 80X80X145.5 １ parallel with non-excitation type electromagnetic brake

＊At ambient temperature of 25℃
＊Product specification is subject to change without notice.
＊Performance guarantee: Within ±10% of catalog specification

Encoder specification

Encoder typeIncremental
Resolution 2500
DC+5V Black
GND Red
A Blue
-A Blue/Black
B Green
-B Green/Black
Z Yellow
-Z Yellow/Black
U Brown
-U Brown/Black
V Grey
-V Grey/Black
W White
-W White/Black

 

 

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banner cls motor 3 

コアレスブラシレスDCモータ

Introduction of Coreless technology

技術

Our motor technology,  Coreless and Brushless are the feature.

  • Not like coil winding method as conventional coreless motor, especially proceed thin copper plate as stator can flow large amount of current.
  • This copper plate will not be deformed even by large force. And solid and non-eccentric processing technology achieved small, light, Hi-power and large torque.
  • In addition to the cogging-less, which is a feature of the coreless motor, it realizes a smooth rotating motor by making it brushless.。

Brushless DC Motor

gln10074

Features

Design thought and manufacturing method are completely different from the conventional coreless motor , lightweight, good heat dissipation, no hysteresis loss are the features.  If size and weight are same,  rated output and rated torque are significantly larger.

  • Small、Light
  • Hi-power、Big torque
  • Smooth

Series

Conventional model CPH series. CPHA series and CPHA2 series that significantly increased rated output and torque by our original patented air-cooling. mesh case added ＣPHB series.

Our motor technology,  Coreless and Brushless are the features.

  • CPH series： Standard model of brushless motor consists of multiple models by sectional size.
  • CPHA series: Based on CPH series, we applied our air cooling structure of our original patent and achieved 2.5 times bigger power compared to our conventional motor.
  • CPHA2 series: Improved version of CPHA, achieved 2０％ more power.
  • CPHB series: Added mesh case with simple waterproof to CPHA2 series.

 

 

Product details

 

技術資料ダウンロード お問い合わせはこちら 動画はこちらブラシレスDCモータ

 

 

AC servo motor

CPS62varios

Features

The product which added the encoder to the brushless motor, in combination with the servo driver, achieved high-precision position control, speed control and acceleration control.

  • High precision control
  • Light and compact
  • Battery power available
  • High speed rotation 

Model

In addition to following standard models, we can also consult custom products according to the customer's request. So please feel free to contact our representative.

  • CPS62C: Added encoder to CPH62. Brake option is available.

  • CPS80E: Added encoder to CPH80E. Brake option is available.

  • CPS80F: Added encoder to CPH80F. Brake option is available.

  • CPS80C: Shorter length compared to CPS80E/F. With brake model.

 

Product details

 

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Gear-in motor

ギヤインモータ

Features

There are many reasons who wants to put Gear to the motor in order to get more torque and lower RPM. We can meet customer's requirement for rotation speed by adjusting gear ratio.　However, conventional gear is too large to put together!
We solved space problem by our Gear-in motor.
  • 50% volume of conventional motor 
  • Big torque
  • Long life
  • Quiet（compared to external gear）

<Model＞

In addition to following standard models, we can also consult custom products according to the customer's request. So please feel free to contact our representative.


  • GS80E: CPH80E base Gear-in type.　Standard gear features 1/5, 1/6, 1/20, 1/25.
  • GS50:  CPH50 base Gear-in type.  Standard gear features 1/5, 1/25.

※Gear-in motor for other models are under development and will be introduced soon.

 

Produc details

 

   

banner cls motor 3 

 

Geared mortor

    

                                                     Geared CP 2

 

Feature

There are many reasons why you might want to add a higher torque, a lower rpm, and a gear to the motor. In addition, the number of revolutions can be adjusted to the customer's preference by adjusting the gear ratio.
  • Big torque
  • Long life

<Model＞

Our geared motor is a generic term for a combination of brushless motor and gear head. Our brushless motor is basically a high-speed rotation (3, 000rpm to 15, 000rpm), but there are many cases where the customer is actually used for applications/applications where low rotation and high torque are required. Therefore, as a core-less motor company, in order to respond to such requests, we have a lineup of geared motor.  


 

 

製品詳細はこちら

 

技術資料ダウンロード お問い合わせはこちら 動画はこちらギヤインモータ

 

banner cls motor 3 

 

 

ギヤードモータ

Geared motor series

Easy torque expansion and rotational speed can be adjusted by combination with external gear

Feature

High torque
Not significantly affected by some load fluctuations
Low noise, long life
Maintenance free
High Anti-Rust effect
Small and Light

Our geared motors is a product of a combination of brushless motor and gear head.                            
Although our brushless motor is basically a high-speed rotation (3, 000rpm to 15, 000rpm), there are many cases where low-rpm and high-torque are required for applications that are actually used. Therefore, Coreless Motor Co., Ltd. has a lineup of geared motors in order to respond to such requests.  

 

A parallel axis type planetary gear head is available. 

Combination of the gear and the motor

Applicable motor CPH80E
CPH80F
CPH62
CPH50
Gear head Type PHF: Parallel Axis Planetary Gear head
Mounting dimensions 60mm
90mm
Gear Stages 1~3 Stages
Deceleration ratio One-stage structure： 3, 4, 5, 7, 10
Two-stage structure： 12, 16, 20, 28, 35, 40, 50, 70
Three-stage structure： 64,80,100,125,140,175,200,250,350,400,500,700,1000
Output shaft shape S２: Key Groove Shaft
S1: Round Shaft
K: Hollow Shaft
Accuracy Grade P2: Standard
P1: Precision
P0: High Precision

Please refer to the Geared motor catalogue for the combination of 1)〜7).

Combination gear head and gear ratio

ModelBase motorGear type12Vdc24Vdc36Vdc48Vdc
CPH80E-PHF CPH80E PHF ○ ○ ○ ○
1/3~1/200 1/3~1/200 1/3~1/200 1/3~1/200
CPH80F-PHF CPH80F PHF ○ ○ 　 　
1/3~1/200 1/3~1/200 　 　
CPH62-PHF CPH62 PHF ○ ○ 　 　
1/3~1/200 1/3~1/200 　 　
CPH50-PHF CPH50 PHF ○ ○ 　 　
1/3~1/400 1/3~1/1000 　 　

＊Product specification is subject to change without notice.


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